Are you tired of the laborious and time-consuming task of filling tubes by hand? Imagine a world where precision, efficiency, and speed converge to revolutionize your packaging process. Industrial tube filling machines are here to make that vision a reality. With their advanced technology and cutting-edge features, these machines are set to transform the packaging industry.
Strap in to take a thrilling journey into the world of industrial tube-filling machines.
What is a Tube Filling Machine?
Industrial tube filling machines are the equipment utilized for filling a diverse range of products into different types of tubes.
This machine is essential for filling various products in tubes, such as cosmetics, creams, greases, sealants, adhesives, and pharmaceuticals. These tube filling machines have been in use for a long time, but technological advancements have enhanced their performance, efficiency, and convenience in the manufacturing processes. As technology advances, the old tube filling instrument may no longer meet manufacturing needs.
According to Kings Research, the Global Industrial Tube Filling Machines Market is expected to expand at a CAGR (compound annual growth rate) of 4.11% to garner a revenue of $1,953.4 million by 2030. The figure highlights the significant opportunities that exist within the market.
Benefits of Using Tube Filling Machines in the Packaging Industry
Packaging significantly impacts product sales, making an attractive appearance an essential investment in the industry. Given below are some of the prominent benefits.
- Reduces Labor Charge
An industrial tube filling unit reduces labor needs and charges significantly, increasing profit turnover. It requires an operator to ensure the machine's effectiveness and appropriateness, providing efficiency in the manufacturing operations.
- Enhances Overall Production Efficiency
Speed is crucial for business success, and industrial tube filling machines can efficiently fill thin, high-viscous items in multiple containers, with capacities of over 120 tubes per minute.
- Offers Reliability and Consistency
Manual filling of tubes can cause variances in product content. Measuring devices can help mitigate these but may require time, negatively impacting production. Using industrial tube-filling machines ensures repeatable, reliable, and homogeneous filling for every cycle, regardless of weight, volume, or level measurement.
- Provides Multitasking Benefit
Industrial tube filling machines are versatile equipment that can handle various container types, handle multiple products, and fill up thin and viscous products. They are essential for companies that pack multiple products in various quantities, reducing costs and enhancing production.
- Improves Working Conditions
Tube fillers are user-friendly, requiring only a few hand adjustments and a touchscreen interface for critical settings, improving working conditions and productivity.
- Reduces Product Wastages
These machines reduce product waste by accurately measuring and dispensing products into containers. It requires only setting the appropriate level for each tube, reducing waste, and minimizing waste.
- Expands Market Reach
Industrial tube filling machines serve various industries, allowing businesses to diversify product offerings, enter new markets, and reach a broader customer base domestically and internationally.
3 Different Types of Industrial Tube Filling Machines
Every industrial tube filling machine comes with efficiency and performance that vary among different types. The three most prevalent types are:
- Fully Automatic Industrial Tube Filling Machine
A fully automatic tube filler is a machine that is programmed to minimize human interaction, making it ideal for large-scale production. It features a dosing system, bottom-up filling, tool-less adjustments via a touchscreen user interface, a product-level sensor-integrated lubrication system, and safety features. Although initially expensive, operating costs decrease as the machine becomes more efficient. Fully automatic filling machines come in various shapes, designs, capacities, and sizes, so companies can choose one that suits their specific requirements.
Companies like TGM have been designing and manufacturing complete packaging lines for over 40 years. Their automated industrial tube filling machines offer versatility, efficiency, and user-friendly designs, catering to various production requirements in the cosmetics, pharmaceutical, chemical, and food industries.
- Semi-automatic Tube Filling Machine
A semi-automatic tube filling is a small, easy-to-operate tube filler used in various industries for filling pastes, adhesives, lotions, and creams. It is suitable for small-scale production of 30-35 tubes per minute and requires only one operator. Available in various sizes, shapes, capacities, and designs, it features a digital temperature control and a sensor for measuring liquid levels. Although the price varies, it is an ideal device to increase production capacity and serve as a backup option in case of breakdowns or increased production.
Norden Company is a global leader in tube filler, tray packaging, and cartoning machines, with over 80 years of experience and 8,000 machines in 60 countries, 97% of which are exported. They offer sustainable, eco-friendly machines which produce less waste in the environment.
- Rotary Tube Filling Machine
A rotary tube filler is a popular type of tube filler used in various industries, including pharmaceuticals. It comes in both full and semi-automatic models, making it easy to choose the one that suits your needs. These machines have a heavy base, robust construction, and an elegant finish. They are versatile, allowing for filling, batch coding, crimping, sealing, and ejecting all in a single cycle. They enhance production processes, cut costs, and provide a suitable working environment. They use a patented hot air sealing system, which is reliable for plastics and laminate tubes. Most rotary tube fillers are easy to operate and provide accurate adjustments with the help of changing parts.
To cite an example, Kahan International's KI-ARTF40 is a single-head rotary tube filling machine, which is a safe and symmetrical device capable of filling cylindrical metal, laminate, and plastic tubes. With four models, it handles various viscous and semi-viscous products, including ointment, cosmetics, toothpaste, cream/gel, adhesive, chocolate, sealant, and mayonnaise. The machines are designed by qualified engineers with high-quality materials and components.
Filling the Gap
In a world where speed and efficiency are paramount, industrial tube filling machines are the superheroes of the packaging industry. With their ability to seamlessly fill and seal tubes with precision, these machines have shattered the limitations of manual labor.
The machines are not just tools; they are the catalysts that will propel your business into a new era of productivity and success. Investing in these machines will witness the transformative power of automation in the packaging process, marking the beginning of a revolution.