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Aircraft Sensors Market

Pages: 180 | Base Year: 2024 | Release: June 2025 | Author: Versha V.

Market Definition

The market covers a broad range of technologies and systems used for data collection, monitoring, and communication within aviation platforms. It includes applications in flight control, navigation, engine performance, and environmental monitoring across commercial, military, and general aviation. 

The market involves OEMs, sensor suppliers, integrators, and maintenance providers supporting operational safety and performance in the aviation sector. The report offers a thorough assessment of the main factors driving market expansion, along with detailed regional analysis and the competitive landscape influencing industry dynamics.

Aircraft Sensors Market Overview

The global aircraft sensors market size was valued at USD 3,643.6 million in 2024 and is projected to grow from USD 3,903.5 million in 2025 to USD 6,642.1 million by 2032, exhibiting a CAGR of 7.89% during the forecast period. 

The market’s consistent expansion is driven by increased adoption of advanced avionics and growing emphasis by aircraft manufacturers and operators on real-time monitoring. Additionally, rising global air traffic and fleet expansion by commercial airlines are contributing to the demand for modern sensor technologies.

Major companies operating in the aircraft sensors industry are Honeywell International Inc., RTX, General Electric Company, Curtiss-Wright Corporation, Safran Group, TE Connectivity, Parker Hannifin Corp, AMETEK.Inc., Thales, PCB Piezotronics, Inc., Amphenol Corporation, Woodward, Eaton, Vaisala, and Avidyne Corporation.

The use of advanced sensor technologies in critical air management and cooling systems reflects the shift toward connected aircraft and predictive maintenance. 

Durable and reliable sensors that comply with military and commercial standards are enabling upgrades in modern avionics for both defense and commercial fleets. These advancements are driving increased adoption of sophisticated sensors, thereby supporting growth in the market.

  • In January 2025, FCI Aerospace launched the Model AS-CED Cooling Effect Detector for aircraft air management and cooling systems. It combines thermal dispersion mass flow and temperature sensing for ducts 1 to 10 inches, with a stainless-steel probe, and meets key military and commercial standards. The sensor has a mean time between failures (MTBF) of over 500,000 hours, indicating high reliability, and is calibrated in a NIST-traceable laboratory to ensure accuracy.

Aircraft Sensors Market Size & Share, By Revenue, 2025-2032

Key Highlights:

  1. The aircraft sensors market size was valued at USD 3,643.6 million in 2024.
  2. The market is projected to grow at a CAGR of 7.89% from 2025 to 2032.
  3. North America held a market share of 36.28% in 2024, with a valuation of USD 1,321.8 million.
  4. The commercial aircraft segment garnered USD 1,865.0 million in revenue in 2024.
  5. The pressure segment is expected to reach USD 2,325.4 million by 2032.
  6. The wired sensors segment is expected to reach USD 5,181.5 million by 2032.
  7. The aerostructures & flight controls segment is expected to reach USD 1,998.4 million by 2032.
  8. The market in Asia Pacific is anticipated to grow at a CAGR of 8.55% during the forecast period.

Market Driver

Growing Demand for Enhanced Flight Safety and Operational Efficiency

The market is expanding due to rising requirements for improved flight safety and operational efficiency. Advanced sensor technologies provide continuous, real-time monitoring of aircraft systems, structural health, and environmental conditions, allowing operators to detect faults early and implement condition-based maintenance strategies. 

This reduces unexpected failures, lowers maintenance costs, and maximizes aircraft availability. Furthermore, precise sensor data enhances situational awareness for pilots, thereby mitigating risks related to equipment malfunction or adverse weather during flight operations. 

Rising regulatory focus on safety compliance and the need to optimize operational efficiency are key factors driving sensor adoption across commercial and defense aviation sectors.

  • In May 2025, Cirrus Aircraft introduced the SR Series G7+, the world’s first single-engine piston aircraft with an FAA-approved autonomous emergency landing system. The aircraft integrates onboard sensors, automation, and safety features, including Safe Return  Emergency Autoland, automatic database updates, runway occupancy awareness, and smart pitot heat, enhancing in-flight safety, situational awareness, and operational efficiency.

Market Challenge

Challenges in Threat Detection and Response

A significant challenge in the aircraft sensors market is enhancing the accuracy and speed of threat detection in complex, high-threat environments. Traditional sensor systems often face limitations in rapidly detecting, identifying, and prioritizing multiple simultaneous threats, which can compromise aircraft safety and mission effectiveness. 

To overcome these challenges, key industry players are investing in the development of advanced radar warning receivers integrated with artificial intelligence (AI) and machine learning (ML) algorithms. These technologies enable sensors to analyze vast amounts of data in real time, allowing for faster and more precise threat identification and prioritization with minimal latency. 

  • In February 2025, Raytheon completed flight testing of the first-ever AI/ML-powered Radar Warning Receiver (RWR) sensor system, named the Cognitive Algorithm Deployment System (CADS), for fourth-generation aircraft. CADS integrates advanced AI models with legacy RWR sensors to enhance detection, identification, and prioritization of radar threats, significantly improving aircrew survivability.

Market Trend

Advancements in Autonomous Sensing and Data Integration

The market is witnessing a shift toward advanced autonomous sensing and computer vision technologies, which are enhancing the precision and efficiency of data collection. Industry players are increasingly focusing on improving interoperability through collaboration and data-sharing initiatives, enabling seamless integration of sensors across diverse aircraft platforms. 

This trend supports enhanced situational awareness and reduces pilot workload, contributing to safer flight operations. Additionally, growing emphasis on connectivity and sensor innovation is driving the development of smarter, automated aviation systems aligned with evolving operational requirements and regulations.

  • In August 2024, NASA developed the AIRVUE sensor pod to collect visual data for autonomous aircraft like air taxis and drones. Tested on a helicopter at Kennedy Space Center, Florida, U.S., the pod helps create shared datasets that improve environmental sensing and support safer autonomous flight.

Aircraft Sensors Market Report Snapshot

Segmentation

Details

By Aircraft Type

Commercial Aircraft, Military Aircraft, General Aviation Aircraft

By Sensor Type

Temperature, Pressure, Position, Flow, Torque, Radar, Accelerometers, Proximity, Others

By Connectivity

Wired Sensors, Wireless Sensors

By Application

Fuel, Hydraulic and Pneumatic Systems, Engine/Propulsion, Cabin & Cargo Environmental Controls, Aerostructures & Flight Controls, Flight Deck, Landing Gear Systems, Weapon Systems, Others

By Region

North America: U.S., Canada, Mexico

Europe: France, UK, Spain, Germany, Italy, Russia, Rest of Europe

Asia-Pacific: China, Japan, India, Australia, ASEAN, South Korea, Rest of Asia-Pacific

Middle East & Africa: Turkey, U.A.E., Saudi Arabia, South Africa, Rest of Middle East & Africa

South America: Brazil, Argentina, Rest of South America

Market Segmentation

  • By Aircraft Type (Commercial Aircraft, Military Aircraft, General Aviation Aircraft): The commercial aircraft segment earned USD 1,865.0 million in 2024 due to the increasing air passenger traffic and rising demand for fuel-efficient fleets.
  • By Sensor Type (Temperature, Pressure, Position, Flow, Torque, Radar, Accelerometers, Proximity, Others): The pressure segment held 34.30% of the market in 2024, due to its critical role in engine monitoring and cabin pressure regulation.
  • By Connectivity (Wired Sensors, Wireless Sensors): The wired sensors segment is projected to reach USD 5,181.5 million by 2032, owing to their proven reliability and extensive use in existing aircraft systems.
  • By Application (Fuel, Hydraulic and Pneumatic Systems, Engine/Propulsion, Cabin & Cargo Environmental Controls, Aerostructures & Flight Controls, Flight Deck, Landing Gear Systems, Weapon Systems, Others): The aerostructures & flight controls segment is projected to reach USD 1,998.4 million by 2032, owing to the growing integration of smart sensors for enhanced flight performance and safety.

Aircraft Sensors Market Regional Analysis

Based on region, the market has been classified into North America, Europe, Asia Pacific, Middle East & Africa, and South America.

Aircraft Sensors Market Size & Share, By Region, 2025-2032

North America accounted for 36.28% share of the aircraft sensors market in 2024, with a valuation of USD 1,321.8 million. This dominance is largely attributed to the presence of major aircraft manufacturers which drive consistent demand for advanced sensor systems across commercial and military segments. 

The region’s strong aftermarket services, widespread MRO infrastructure, and ongoing fleet modernization efforts are further supporting high sensor integration. Additionally, strong government support in countries such as the U.S. in developing and integrating next-generation aircraft technologies is accelerating the adoption of high-performance sensors across various aviation platforms. 

Furthermore, North America benefits from extensive research and development capabilities, a robust supply chain ecosystem, and a skilled workforce that boosts innovation in sensor technologies, thereby driving market growth in the region.

  • In March 2025, the U.S. government unveiled the U.S. Air Force’s Next Generation Air Dominance (NGAD) fighter platform. The sixth-generation system, designated as the F-47, is a network-connected family of systems including a stealth fighter jet and drone technology that utilises advance sensors.

The aircraft sensors industry in Asia Pacific is expected to register the fastest growth in the market, with a projected CAGR of 8.55% over the forecast period. This growth is supported by the rapid expansion of commercial aviation in countries such as China and India, driven by rising air travel and aggressive airline fleet procurement. 

Regional aircraft production programs, including China's, Russia's, and India’s indigenous defense aircraft initiatives, are accelerating demand for advanced aircraft sensor solutions. Increasing focus on local manufacturing, combined with investments in aviation infrastructure and the growing presence of global OEMs in the region, is further fueling market momentum. 

Additionally, the expansion of maintenance, repair, and overhaul (MRO) facilities in Asia Pacific is also enhancing sensor service capabilities, supporting long-term market growth across the region.

Regulatory Frameworks

  • In the U.S., aircraft sensors and other aviation equipment are regulated by the Federal Aviation Administration (FAA). The FAA establishes standards for air traffic control, certifies aircraft and personnel, and ensures overall aviation safety.
  • In Europe, the European Union Aviation Safety Agency (EASA) regulates civil aviation safety, including aircraft sensors and related technologies. EASA develops and enforces safety regulations, type-certifies aircraft and components, and ensures compliance across member states.

Competitive Landscape

The aircraft sensors market is characterized by key players enhancing their technological capabilities and expanding their market presence. Leading companies are focusing on strategic partnerships and collaborations to strengthen their product portfolios and enter new regional markets. Innovation through research and development is a primary strategy, with significant investment aimed at developing advanced, miniaturized, and multifunctional sensors that meet evolving industry standards. 

  • In February 2025, HENSOLDT and QinetiQ Germany expanded their cooperation in unmanned aerial vehicles (UAVs) and systems. The partnership focuses on capability enhancement, military UAVs of category IIa, and training and certified testing. This collaboration strengthens support for the German Armed Forces and security authorities, with HENSOLDT providing sensor solutions, training, and certification services.

List of Key Companies in Aircraft Sensors Market:

  • Honeywell International Inc.
  • RTX
  • General Electric Company
  • Curtiss-Wright Corporation
  • Safran Group
  • TE Connectivity
  • Parker Hannifin Corp
  • AMETEK.Inc.
  • Thales
  • PCB Piezotronics, Inc.
  • Amphenol Corporation
  • Woodward
  • Eaton
  • Vaisala
  • Avidyne Corporation

Recent Developments (Collaboration)

  • In May 2025, Ascent AeroSystems and Gremsy JSC formed a strategic collaboration to explore sensor integration and development opportunities. The partnership aims to combine Ascent’s MOSA-ready SPIRIT and NX30 unmanned aerial platforms with Gremsy’s advanced payload and gimbal solutions to enhance UAS sensor capabilities.
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