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Operational Technology Security Market

Pages: 180 | Base Year: 2024 | Release: June 2025 | Author: Sunanda G.

Market Definition

Operational Technology (OT) security includes safeguarding industrial control systems, SCADA, and other OT environments from cyber threats. It involves securing physical devices and processes used in sectors like manufacturing, energy, and transportation. The market covers asset visibility, threat detection, access control, and incident response specifically tailored for OT systems. 

Solutions are applied across plant networks and infrastructure to protect uptime, safety, and data integrity. The report provides a comprehensive analysis of key drivers, emerging trends, and the competitive landscape expected to influence the market over the forecast period.

Operational Technology Security Market Overview

The global operational technology security market size was valued at USD 20.12 billion in 2024 and is projected to grow from USD 22.15 billion in 2025 to USD 47.79 billion by 2032, exhibiting a CAGR of 11.61% during the forecast period. 

The market is driven by the expansion of critical infrastructure projects, which require robust protection against cyber threats targeting control systems. Additionally, increasing investments in smart manufacturing are creating a need for advanced OT security solutions to safeguard interconnected devices and ensure uninterrupted industrial operations.

Major companies operating in the operational technology security industry are Fortinet, Inc., Forcepoint LLC, Cisco Systems, Tenable, Inc., Forescout Technologies, Inc., Check Point Software Technologies Ltd., Broadcom, Microsoft, Palo Alto Networks, Qualys, Inc., Zscaler, Inc., BeyondTrust Corporation, CyberArk Software Ltd., Rapid7, and Sophos Ltd.

The rise in cyberattacks targeting critical industrial systems is driving the market. The attacks on energy, manufacturing, and water sectors disrupt operations and pose safety risks. 

These incidents disrupt operations and create safety hazards, prompting industries to prioritize OT cybersecurity investments, increasing the demand for solutions that protect control systems and physical devices. Organizations are investing in OT security to avoid costly downtime and maintain system integrity, supporting steady market expansion.

  • In September 2024, MicroSec, a Singapore-based cybersecurity firm, launched CyberAssessor for OT/ICS, the world's first AI-driven platform for automated cybersecurity assessments tailored to the IEC 62443 standard. This solution enables organizations to evaluate compliance and risk across industrial control systems, including third-party hardware and software, through a unified dashboard. By automating assessments, it reduces manual effort, minimizes errors, and accelerates compliance processes for the manufacturing, energy, and utilities sectors.

Operational Technology Security Market Size & Share, By Revenue, 2025-2032

Key Highlights

  1. The operational technology security industry size was valued at USD 20.12 billion in 2024.
  2. The market is projected to grow at a CAGR of 11.61% from 2025 to 2032.
  3. North America held a market share of 39.60% in 2024, with a valuation of USD 7.97 billion.
  4. The solutions segment garnered USD 12.13 billion in revenue in 2024.
  5. The cloud-based segment is expected to reach USD 32.73 billion by 2032.
  6. The small & medium enterprises (SMEs) segment secured the largest revenue share of 69.10% in 2024.
  7. The chemicals segment is poised for a CAGR of 15.59% through the forecast period.
  8. The market in Asia Pacific is anticipated to grow at a CAGR of 13.70% during the forecast period.

Market Driver

Expansion of Critical Infrastructure Projects

Sectors such as transportation, energy, and water are increasingly adopting digital control systems to enhance performance and efficiency. These systems require continuous protection from cyber threats. 

Governments and private investors are allocating budget to secure these infrastructures, thereby accelerating the operational technology security market. The demand for operational technology security is particularly strong in emerging economies undergoing rapid industrialization and infrastructure modernization.

  • In January 2025, six North Sea countries, including Belgium, the Netherlands, Germany, Norway, the UK, and Denmark, launched the NorthSeal platform. This collaborative initiative aims to monitor suspicious maritime activity, enable rapid information exchange, and coordinate joint responses to protect critical infrastructure in the North Sea region. The platform enhances the security of energy, transportation, and communication infrastructures against threats such as sabotage and espionage.

Market Challenge

Integration with Legacy Systems

Difficulties in integrating modern security solutions with outdated legacy systems challenge the growth of the operational technology security market. Many industrial environments still operate on decades-old equipment that lacks built-in cybersecurity features. These systems are often incompatible with current security protocols, creating serious vulnerabilities.

Key market players are developing lightweight, non-intrusive security tools tailored for legacy systems. They also offer network segmentation strategies and protocol-specific monitoring solutions that ensure security without disrupting operations. Strategic partnerships with industrial vendors are helping align cybersecurity measures with operational needs in legacy-heavy environments.

Market Trend

Transition Toward Industry 4.0 and Digital Transformation

The transition toward Industry 4.0 and digital transformation initiatives is encouraging enterprises to modernize their production processes. While automation and data-driven operations improve efficiency, they also introduce cybersecurity risks. 

Thus, manufacturers are turning to specialized OT security solutions to ensure operational continuity and data protection. This trend is contributing to the expansion of the operational technology security market, particularly in regions that are promoting smart factory development through industrial policy support.

  • In February 2024, Nozomi Networks introduced Guardian Air, the industry's first wireless spectrum sensor specifically designed for OT and IoT environments. Recognizing that 80% of new IoT deployments are wirelessly connected, it provides visibility into wirelessly enabled devices, monitoring various wireless frequencies. This innovation enhances security in smart manufacturing by detecting wireless-specific threats and integrating seamlessly into Nozomi's Vantage platform for comprehensive threat detection and AI-powered analysis.

Operational Technology Security Market Report Snapshot

Segmentation

Details

By Offering

Solutions, Services

By Deployment Mode

Cloud-based, On-premises

By Organization Size

Small & Medium Enterprises (SMEs), Large Enterprises

By Industry Vertical

Energy & Power, Manufacturing, Oil & Gas, Transportation, Water & Wastewater, Chemicals, Mining, Others

By Region

North America: U.S., Canada, Mexico

Europe: France, UK, Spain, Germany, Italy, Russia, Rest of Europe

Asia-Pacific: China, Japan, India, Australia, ASEAN, South Korea, Rest of Asia-Pacific

Middle East & Africa: Turkey, U.A.E., Saudi Arabia, South Africa, Rest of Middle East & Africa

South America: Brazil, Argentina, Rest of South America

Market Segmentation

  • By Offering (Solutions and Services): The solutions segment earned USD 12.13 billion in 2024, due to the growing demand for purpose-built tools that provide real-time threat detection, network segmentation, and compliance management across complex industrial environments.
  • By Deployment Mode (Cloud-based and On-premises): The cloud-based segment held 65.91% share of the market in 2024, due to its scalability, faster deployment across distributed industrial sites, and ability to provide centralized threat monitoring and real-time security updates.
  • By Organization Size (Small & Medium Enterprises (SMEs) and Large Enterprises): The small & medium enterprises (SMEs) segment is projected to reach USD 32.80 billion by 2032, owing to their increasing adoption of connected industrial systems, which requires cost-effective and scalable cybersecurity solutions to protect critical operations.
  • By Industry Vertical (Energy & Power, Manufacturing, Oil & Gas, Transportation, Water & Wastewater, Chemicals, Mining, and Others): The chemicals segment is poised for significant growth at a CAGR of 15.59% through the forecast period, due to its high reliance on complex industrial control systems that require robust protection against cyber threats to ensure safe and uninterrupted production processes.

Operational Technology Security Market Regional Analysis

Based on region, the market has been classified into North America, Europe, Asia Pacific, Middle East & Africa, and South America.

Operational Technology Security Market Size & Share, By Region, 2025-2032

North America operational technology security market share stood at around 39.60% in 2024, with a valuation of USD 7.97 billion. The U.S. government increased its cybersecurity focus on critical infrastructure sectors such as energy, water, and transportation. 

Programs under the Cybersecurity and Infrastructure Security Agency (CISA) and executive orders are compelling operators to adopt OT security measures. The mandatory guidelines and industry-specific frameworks are driving companies to implement real-time monitoring and threat detection tools, bolstering the regional market growth.

The region hosts many globally recognized cybersecurity providers that offer dedicated OT security platforms. Companies based in North America such as Cisco, Palo Alto Networks, Fortinet, and Tenable fuel the market. Their innovation and strong sales networks ensure quick deployment of security solutions for industrial users, contributing to the regional dominance in the market.

  • In October 2024, Palo Alto Networks introduced new capabilities in its OT Security solution, including the industry's only fully integrated, AI-powered virtual patching system. The release also includes ruggedized, ML-enabled Next-Generation Firewalls designed for harsh industrial settings. These advancements aim to enhance protection for OT remote operations and mitigate risks associated with critical OT assets. 

The operational technology security industry in Asia Pacific is set to grow at a significant CAGR of 13.70% over the forecast period. The rapid development of smart cities and digital infrastructure is increasing the usage of connected systems for traffic control, utilities, and urban services. 

Public and private sectors are deploying OT cybersecurity solutions to ensure resilience and data security. This focus on secure infrastructure rollouts is contributing to the growth of the market in Asia Pacific.

  • In August 2024, the Cyber Security Agency of Singapore (CSA) updated its OT Masterplan 2024 to strengthen national cybersecurity defenses. The revised strategy focuses on enhancing technical cybersecurity skills, promoting secure-by-design principles across the OT system lifecycle, and establishing an OT Cybersecurity Centre of Excellence. These initiatives aim to bolster the resilience of Singapore's critical and non-critical information infrastructures.

Regulatory Frameworks

  • In the U.S., the North American Electric Reliability Corporation’s Critical Infrastructure Protection (NERC CIP) standards apply to the energy sector, requiring asset identification, access control, and incident response planning. The National Institute of Standards and Technology (NIST) Special Publication 800-82 offers OT-specific cybersecurity guidelines. Additionally, the Cybersecurity Incident Reporting for Critical Infrastructure Act (CIRCIA) compels operators to report incidents affecting critical infrastructure.
  • The European Union (EU) enforces operational technology security through the Network and Information Security Directive 2 (NIS2), which expands obligations for incident reporting, supply chain management, and risk assessments across critical infrastructure sectors. Additionally, the new EU Machinery Regulation demands that connected machines meet cybersecurity standards throughout their lifecycle, aligning safety with security in OT environments.
  • China’s operational technology security regulations are governed by the Cybersecurity Law, which mandates data protection, system integrity, and security assessments for critical infrastructure. The Data Security Law regulates handling of sensitive industrial data, while the Personal Information Protection Law (PIPL) governs personal data security.
  • Japan’s national Cybersecurity Strategy outlines OT security goals for the energy, transport, and manufacturing sectors. It emphasizes collaboration between the government and private sector, and supports regulatory oversight of control systems in critical infrastructure. Industrial organizations are required to adopt multilayered security frameworks to address growing OT threats.

Competitive Landscape

Major players in the market are adopting strategies such as expanding product portfolios, investing in OT-focused research and development, and enhancing integration with advanced threat detection technologies. Companies are strengthening their OT cybersecurity platforms to address evolving risks in critical infrastructure. 

They are also forming partnerships to improve deployment across industrial networks and are launching ruggedized solutions for challenging environments. These strategic moves are aligned with increasing regulatory needs and real-time visibility demands in OT security environments.

  • In March 2025, Fortinet expanded its OT Security Platform to enhance protection for critical infrastructure. The updates include deeper OT-specific threat visibility through the FortiGuard OT Security Service, expanded ruggedized solutions for segmentation and 5G in harsh environments, and an upgraded OT SecOps portfolio for automated threat response & regulatory compliance tracking.

List of Key Companies in Operational Technology Security Market:

  • Fortinet, Inc.
  • Forcepoint LLC
  • Cisco Systems
  • Tenable, Inc.
  • Forescout Technologies, Inc.
  • Check Point Software Technologies Ltd.
  • Broadcom
  • Microsoft
  • Palo Alto Networks
  • Qualys, Inc.
  • Zscaler, Inc.
  • BeyondTrust Corporation
  • CyberArk Software Ltd.
  • Rapid7
  • Sophos Ltd.

Recent Developments (Partnerships /Product Launches)

  • In June 2025, Zscaler expanded its partnership with Vectra AI to enhance cloud cybersecurity offerings. The integration of AI-based threat detection and response tools into Zscaler's cloud services aims to strengthen its focus on Secure Access Service Edge (SASE) and advanced security operations center management capabilities.
  • In August 2024, Fortinet enhanced its OT Security Platform, introducing new ruggedized appliances, advanced secure networking, and security operations capabilities. These updates aim to protect cyber-physical systems across various industries, including energy, defense, water supply, manufacturing, and transportation.
  • In November 2023, NEXCOM launched the ISA series, ISA 140, ISA 141, and ISA 142, to bolster OT network security in smart manufacturing settings. These products offer robust security features, including IoT security gateways and high-density security switches, designed to operate effectively within challenging industrial environments.
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