Battery Cyclers Market

Market Definition

The market comprises specialized systems used to test and validate the performance, durability, and efficiency of rechargeable batteries through controlled charge and discharge cycles. These systems are engineered to handle a wide range of battery chemistries, including lithium-ion, nickel-metal hydride, and emerging solid-state technologies. 

Battery cyclers are essential in cell development, quality assurance, and lifecycle assessment, particularly for applications in electric vehicles, aerospace, grid-scale energy storage, and portable electronics. The report highlights key market drivers, major trends, regulatory frameworks, and the competitive landscape shaping the industry’s growth.

Battery Cyclers Market Overview

The global battery cyclers market size was valued at USD 743.5 million in 2023 and is projected to grow from USD 842.3 million in 2024 to USD 2,276.6 million by 2031, exhibiting a CAGR of 15.26% during the forecast period. 

The market is experiencing significant growth due to the surge in Electric Vehicle (EV) production, which drives the need for efficient and reliable battery testing systems. Additionally, advancements in battery chemistries are pushing manufacturers to adopt innovative battery cyclers for improved performance, safety, and lifecycle testing, further boosting market demand.

Major companies operating in the battery cyclers industry are Neware Technology Limited, Arbin Instruments, BioLogic Sciences Instruments, Chroma ATE Inc., Maccor Inc., Bitrode Corporation, DIGATRON Power Electronics GmbH, AMETEK Inc., EA Elektro-Automatik GmbH & Co. KG, Ivium Technologies BV, HIOKI E.E. Corporation, Battery Associates, Xiamen Acey New Energy Technology Co., Ltd., Greenlight Innovation Corp., and Kikusui Electronics.

The global push toward renewable energy is driving the adoption of large-scale battery energy storage systems (BESS) for grid stability and load balancing. These systems demand batteries that are thoroughly tested for deep cycling, long-term reliability, and thermal resilience. 

Battery cyclers play a central role in validating these parameters under real-world stress conditions. The rapid development of energy storage infrastructure is driving the growth of the market by increasing the demand for long-duration, high-voltage testing solutions.

• In April 2025, Energy Vault commissioned the Calistoga Resiliency Center (CRC) in California, the world’s largest utility-scale ultra-long duration energy storage facility. The project integrates lithium-ion batteries with green hydrogen fuel cells to deliver 293 MWh of carbon-free energy and provide up to 48 hours of backup power during Public Safety Power Shutoff (PSPS) events.

Key Highlights

1. The battery cyclers market size was recorded at USD 743.5 million in 2023.
2. The market is projected to grow at a CAGR of 15.26% from 2024 to 2031.
3. North America held a market share of 36.09% in 2023, with a valuation of USD 268.3 million.
4. The lithium-ion batteries segment garnered USD 490.0 million in revenue in 2023.
5. The cell testing segment is expected to reach USD 902.1 million by 2031.
6. The research & development segment secured the largest revenue share of 44.09% in 2023.
7. The energy & utility is poised for a robust CAGR of 18.08% through the forecast period.
8. Asia Pacific is anticipated to grow at a CAGR of 16.81% during the forecast period.

Market Driver

Surge in Electric Vehicle (EV) Production

The rising global demand for electric vehicles has intensified the need for efficient battery testing solutions. Battery cyclers enable manufacturers to validate the reliability, lifespan, and energy density of battery packs under various load conditions. With automakers aggressively scaling EV output, precise performance benchmarking has become essential. 

This ongoing shift in mobility preferences is creating a sustained demand for high-throughput cyclers, thereby accelerating the growth of the market across automotive OEMs and battery suppliers.

• The International Energy Agency reported that nearly 14 million new electric cars were registered worldwide in 2023, pushing the total global EV fleet to 40 million. This marks an increase of 3.5 million units compared to 2022, reflecting a 35% year-over-year growth. Electric vehicles made up approximately 18% of all car sales in 2023, up from 14% the previous year. Among the total electric vehicle stock, battery electric cars represented about 70% in 2023.

Market Challenge

High Cost of Battery Cyclers

A significant challenge hindering the growth of the battery cyclers market is the high initial cost of these testing systems, which can be prohibitive for smaller manufacturers and research institutions. The complex technology and precision required for advanced battery testing contribute to the expensive nature of battery cyclers.

To address this, companies are focusing on developing more cost-effective solutions, optimizing production processes, and offering modular designs that allow scalability for different budgets. Additionally, they are increasingly investing in research and development to improve the efficiency and longevity of battery cyclers, ensuring better long-term value for customers.

Market Trend

Advancement in Battery Chemistries

The evolution of battery materials from conventional lithium-ion to silicon anodes, sodium-ion, and solid electrolytes demands advanced testing equipment that can handle varied voltage, current, and temperature parameters. Battery cyclers with customizable cycling profiles are becoming essential for analyzing new chemistries under different stress conditions. 

These advancements require high-precision testing capabilities, which is influencing the market expansion by prompting laboratories and manufacturers to upgrade legacy systems to accommodate new formulations.

• In November 2024, CATL unveiled its second-generation sodium-ion battery, slated for commercial release in 2025, with large-scale production scheduled to commence by 2027. This upgraded battery is engineered to operate efficiently in extreme cold, capable of discharging at temperatures as low as -40°C. It also incorporates advanced safety enhancements and is designed to achieve an energy density surpassing 200 watt-hours per kilogram.

Battery Cyclers Market Report Snapshot

Segmentation	Details
By Battery Type	Lithium-Ion Batteries, Lead-Acid Batteries, Nickel-Based Batteries, Nickel-Metal Hydride Batteries, Solid-State Batteries
By Service	Cell Testing, Module Testing, Pack Testing
By Application	Research & Development, End-of-Line Testing, Battery Recycling
By End User	Automotive & Transportation, Consumer Electronics, Energy & Utility, Industrial
By Region	North America: U.S., Canada, Mexico
	Europe: France, UK, Spain, Germany, Italy, Russia, Rest of Europe
	Asia-Pacific: China, Japan, India, Australia, ASEAN, South Korea, Rest of Asia-Pacific
	Middle East & Africa: Turkey, U.A.E., Saudi Arabia, South Africa, Rest of Middle East & Africa
	South America: Brazil, Argentina, Rest of South America

Market Segmentation:

• By Battery Type (Lithium-Ion Batteries, Lead-Acid Batteries, Nickel-Based Batteries, Nickel-Metal Hydride Batteries, and Solid-State Batteries): The lithium-ion batteries segment earned USD 490.0 million in 2023 due to their widespread adoption in high-demand applications like electric vehicles and consumer electronics.
• By Service (Cell Testing, Module Testing, and Pack Testing): The cell testing segment held 47.09% of the market in 2023, the increasing demand for precise battery performance evaluation, essential for the development and optimization of advanced battery technologies across various industries.
• By Application (Research & Development, End-of-Line Testing, and Battery Recycling): The research & development segment is projected to reach USD 969.9 million by 2031, owing to its critical role in advancing battery technologies, enabling innovation in energy storage solutions, and supporting the growing demand for high-performance, safe, and durable batteries across various industries.
• By End User (Automotive & Transportation, Consumer Electronics, Energy & Utility, and Industrial): The energy & utility segment is poised for significant growth at a CAGR of 18.08% through the forecast period, attributed to the growing demand for efficient energy storage solutions and the need for reliable testing systems to ensure the performance and longevity of large-scale energy storage systems used in renewable energy integration and grid stability.

Battery Cyclers Market Regional Analysis

Based on region, the global market has been classified into North America, Europe, Asia Pacific, Middle East & Africa, and South America.

The North America battery cyclers market share stood around 36.09% in 2023 in the global market, with a valuation of USD 268.3 million. North America is witnessing a rapid increase in battery production capacity due to the establishment of multiple gigafactories, boosting the growth of the market. 

This growth is driven by strong policy support and incentives under federal frameworks such as the Inflation Reduction Act, which encourages domestic manufacturing of EV components. As production scales, the demand for battery cyclers intensifies, particularly for quality control and performance validation during cell development and assembly.

• In October 2024, Lyten announced its intention to invest more than USD 1 billion to build the world’s first gigafactory focused exclusively on lithium-sulfur battery production. The initial phase of the facility is slated to become operational by 2027. The plant will be equipped to manufacture cathode active materials (CAM), lithium metal anodes, and handle complete cell assembly for lithium-sulfur batteries, offering both cylindrical and pouch cell formats.

Additionally, the region is home to a concentrated base of automotive OEMs, battery tech startups, and research institutions that are continuously innovating battery chemistries such as solid-state, sodium-ion, and lithium iron phosphate (LFP). 

These developments require high-precision cyclers to simulate complex charge-discharge profiles and evaluate long-term degradation, positioning North America as a high-value market for advanced battery cycling systems.

The battery cyclers industry in Asia Pacific is poised for significant growth at a robust CAGR of 16.81% over the forecast period. Asia Pacific is home to some of the world’s largest battery manufacturers, and the region continues to experience accelerated expansion in cell production capacities. 

This industrial ramp-up is increasing the demand for high-throughput cycler systems designed to operate in large-volume production environments. Furthermore, the Asia Pacific region serves as a global hub for consumer electronics manufacturing. The demand for thinner, faster-charging, and longer-lasting batteries in the devices has intensified the need for precise battery cyclers during R&D and quality control phases, which is accelerating the market footprint in the region.

Regulatory Frameworks

• In the U.S., battery testing and safety standards are primarily governed by the Department of Energy (DOE) and the National Fire Protection Association (NFPA). The DOE's Vehicle Technologies Office provides guidelines for battery testing protocols, while the NFPA's NFPA 70 (National Electrical Code) includes provisions for the safe installation of battery systems. Additionally, the Underwriters Laboratories (UL) standards, such as UL 1973 for stationary batteries and UL 9540 for energy storage systems, play a crucial role in ensuring the safety and performance of battery systems.
• The European Union enforces the Battery Directive (2006/66/EC), which regulates the manufacture and disposal of batteries to minimize environmental impact. This directive sets requirements for battery labeling, collection, recycling, and the use of hazardous substances. For battery testing and safety, the EU adheres to international standards such as IEC 62133 for portable batteries and IEC 62619 for secondary lithium batteries used in industrial applications.
• China has established comprehensive regulations for battery safety and testing. The Ministry of Industry and Information Technology (MIIT) issued the GB/T 40559-2024 standard, which outlines safety technical specifications for lithium-ion batteries and battery packs used in electric vehicles and other applications. This standard includes requirements for electrical, environmental, and mechanical testing to ensure battery safety and performance. Additionally, the China Quality Certification Center (CQC) mandates the China Compulsory Certification (CCC) for lithium-ion batteries, ensuring that products meet national safety standards before they can be sold in the market.
• In Japan, the Ministry of Economy, Trade, and Industry (METI) oversees battery safety regulations. The Japan Industrial Standards (JIS) provide guidelines for battery testing, including JIS C 8715-2 for secondary cells and batteries containing alkaline or other non-acid electrolytes. These standards align with international IEC standards and are enforced to ensure the safety and reliability of battery systems.

Competitive Landscape:

Market players are increasingly adopting strategies to expand product portfolios to enhance their competitive positioning and meet the diverse needs of various industries. By introducing innovative and versatile products, companies are able to address specific requirements across research, validation, production, and second-life applications. 

This strategy strengthens their market presence and drives the adoption of advanced technologies in key sectors such as automotive, aerospace, and energy.

• In September 2023, National Instruments introduced the NHR 4800 high-density battery cycler and emulator, the latest addition to its line of high-power test systems for battery testing and simulation. Engineered for modularity, versatility, and enhanced safety, the NHR 4800 offers high power in a compact design. It is tailored to meet the battery testing requirements across research, validation, production, and second-life applications within industries such as automotive, aerospace, and energy.

List of Key Companies in Battery Cyclers Market:

• Neware Technology Limited
• Arbin Instruments
• BioLogic Sciences Instruments
• Chroma ATE Inc.
• Maccor Inc.
• Bitrode Corporation
• DIGATRON Power Electronics GmbH
• AMETEK Inc.
• EA Elektro-Automatik GmbH & Co. KG
• Ivium Technologies BV
• HIOKI E.E. Corporation
• Battery Associates
• Xiamen Acey New Energy Technology Co., Ltd.
• Greenlight Innovation Corp.
• Kikusui Electronics

Recent Developments (Expansion/Product Launch)

• In April 2025, SemiQ Inc. began shipping its SiC MOSFET modules for integration into advanced cell cycling systems used by some of the world’s top battery manufacturers. The company is providing its GCMX003A120S3B1-N and GCMX003A120S7B1 QSiC 1200 V SiC half-bridge modules for deployment in 100 kW cyclers. These high-speed switching MOSFET modules are highly efficient, offering exceptionally low switching losses. They are designed with a robust body diode, have been tested to exceed 1350 V, and feature a rugged design with easy mounting for enhanced reliability.
• In March 2023, Waters Corporation unveiled the new Battery Cycler Microcalorimeter Solution through its TA Instruments Division, designed for high-resolution characterization of battery cells. This integrated instrument and software solution allows for non-destructive testing under real-world operating conditions, cutting down experiment time from several months to just weeks. It offers critical insights that enhance battery efficiency, safety, and stability.