Extruded Snacks Market

Market Definition

The market covers the production and consumption of ready-to-eat snack products manufactured using extrusion technology. This market includes a wide range of product types such as simply extruded snacks , expanded snacks, and co-extruded snacks. 

These products are processed through either single screw or twin screw extruders, depending on the required texture, shape, and formulation. The report provides a comprehensive analysis of key drivers, emerging trends, and the competitive landscape expected to influence the market over the forecast period.

Extruded Snacks Market Overview

The global extruded snacks market size was valued at USD 57.38 billion in 2024 and is projected to grow from USD 60.03 billion in 2025 to USD 85.25 billion by 2032, exhibiting a CAGR of 5.14% during the forecast period. 

The market is driven by the increasing consumer demand for convenient and tasty snack options. Rapid urbanization and busy lifestyles are encouraging consumers to seek ready-to-eat products that offer variety and portability. Innovations in extrusion technology allow manufacturers to create diverse textures and flavors, catering to evolving taste preferences worldwide.

Major companies operating in the extruded snacks industry are Old Dutch Foods, Inc., Shearer’s, Mondelēz International, Haldiram's India Pvt Ltd, Intersnack Group, Herr Foods Inc., PepsiCo, Lance, Grupo Bimbo, Burts Snacks Limited, Kellanova, NONGSHIM CO., LTD., Flaper SA, AMICA CHIPS SpA, and Calbee Inc.

Innovations in flavors and ingredients help manufacturers attract a wider audience by introducing unique, bold, and culturally inspired taste profiles. This allows brands to cater to diverse consumer preferences across different regions and age groups. 

Companies can appeal to both traditional snack lovers and health-conscious consumers by incorporating exotic spices, natural flavors, and health-focused ingredients.

• In October 2023, PepsiCo launched Cheetos Pretzels, entering a new snack category. The product features pretzels coated with the brand’s signature orange dust in Cheddar and FLAMIN' HOT flavors. This innovation aims to combine the popular Cheetos flavor with the crunchy texture of pretzels, appealing to fans seeking bold and flavorful snack options. 

Key Highlights:

1. The extruded snacks market size was valued at USD 57.38 billion in 2024.
2. The market is projected to grow at a CAGR of 5.14% from 2025 to 2032.
3. Asia Pacific held a market share of 39.12% in 2024, with a valuation of USD 22.45 billion.
4. The corn (maize) segment garnered USD 25.25 billion in revenue in 2024.
5. The simply extruded snacks segment is expected to reach USD 39.02 billion by 2032.
6. The single screw extruders segment is expected to reach USD 50.78 billion by 2032.
7. The supermarkets & hypermarkets segment is expected to reach USD 33.41 billion by 2032.
8. The market in the Middle East & Africa is anticipated to grow at a CAGR of 6.02% during the forecast period.

Market Driver

Rising Demand for Convenient and On-the-Go Food Products

The market is driven by the rising demand for convenient and on-the-go food products. As urban populations grow and lifestyles become increasingly fast-paced, consumers are looking for snack options that require minimal preparation and can be consumed anytime and anywhere. 

Extruded snacks meet this demand through their portability, long shelf life, and wide variety of flavors and textures. Their availability in single-serve packaging formats makes them ideal for busy consumers, students, and working professionals.

• In March 2025, 7 Mile Brands expanded its snack brand PRETZELIZED into the foodservice sector with the launch of 2oz single-serve Pretzel Snackers. The new offering, available in Sea Salt and Cheddar flavors, brings the brand’s signature combination of crunch and convenience to fast-casual dining and grab-and-go outlets. 

Market Challenge

Growing Health Concerns Over Extruded Snacks

A major challenge impacting the extruded snacks market is the increasing consumer concern over high levels of salt, fat, and artificial additives commonly found in these products. Health-conscious buyers are becoming more selective, leading to a shift away from traditional snack options. 

This shift affects demand, especially in developed markets where regulatory pressure on nutritional labeling and advertising is growing.

Manufacturers are reformulating products with reduced sodium & fat content using alternative ingredients like pulses and whole grains. They are also adopting clean-label practices and incorporating natural flavor enhancers to maintain taste while improving nutritional value.

Market Trend

Use of Extrusion Technology in Pet Food Production

A key trend in the market is the use of extrusion technology in pet food production. Manufacturers are adapting extruders traditionally used for human snacks to produce pet treats and functional pet foods. 

This crossover is driven by the efficiency of extrusion technology in shaping, cooking, and texturizing products while preserving nutritional value. The technology supports high-volume, cost-effective production with consistent quality, making it ideal for the expanding demand for pet food products. 

Extrusion-based systems are becoming increasingly integrated into pet food manufacturing operations as demand rises for premium, shelf-stable, and protein-rich pet snacks.

• In March 2025, CPM launched its comprehensive pet food processing solutions at VIV Asia 2025. The offering includes twin-screw extruders, advanced dryers, coating systems, and hammer mills, aimed at improving efficiency, quality, and scalability in pet food manufacturing. The company emphasized its commitment to energy savings, nutritional integrity, and consistent product output.

Extruded Snacks Market Report Snapshot

Segmentation	Details
By Raw Materials	Corn (Maize), Wheat, Rice, Pulses (Lentils, Peas), Others
By Product Type	Simply Extruded Snacks, Expanded Snacks, Co-Extruded Snacks
By Processing Technology	Single Screw Extruders, Twin Screw Extruders
By Distribution Channels	Supermarkets & Hypermarkets, Convenience Stores, Online Retail, Others
By Region	North America: U.S., Canada, Mexico
	Europe: France, UK, Spain, Germany, Italy, Russia, Rest of Europe
	Asia-Pacific: China, Japan, India, Australia, ASEAN, South Korea, Rest of Asia-Pacific
	Middle East & Africa: Turkey, U.A.E., Saudi Arabia, South Africa, Rest of Middle East & Africa
	South America: Brazil, Argentina, Rest of South America

 Market Segmentation:

• By Raw Materials (Corn (Maize), Wheat, Rice, Pulses (Lentils, Peas), and Others): The corn (maize) segment earned USD 25.25 billion in 2024, due to its high availability, cost efficiency, and suitability for various extrusion formats.
• By Product Type (Simply Extruded Snacks, Expanded Snacks, and Co-Extruded Snacks): The simply extruded snacks segment held 48.12% share of the market in 2024, due to their lower production cost and broad consumer appeal in both developed and emerging markets.
• By Processing Technology (Single Screw Extruders and Twin Screw Extruders): The single screw extruders segment is projected to reach USD 50.78 billion by 2032, owing to their widespread industrial use, lower maintenance needs, and cost-effective operations.
• By Distribution Channels (Supermarkets & Hypermarkets, Convenience Stores, Online Retail, and Others): The supermarkets & hypermarkets segment is projected to reach USD 33.41 billion by 2032, owing to strong consumer footfall, wide product visibility, and strategic shelf placement.

Extruded Snacks Market Regional Analysis

Based on region, the global market has been classified into North America, Europe, Asia Pacific, Middle East & Africa, and South America.

Asia Pacific accounted for 39.12% share of the extruded snacks market in 2024, with a valuation of USD 22.45 billion. This dominance is driven by rising urbanization, a growing middle-class population, and increasing demand for affordable, ready-to-eat snacks across countries such as India, China, and Indonesia. 

The region benefits from strong domestic production, wide availability of raw materials like rice and pulses, and rapid expansion of modern retail infrastructure. Local manufacturers continue to introduce regionally tailored flavors and healthier product variants, which has further boosted consumption across both urban and rural areas.

The extruded snacks industry in North America is poised to grow at a significant CAGR of 3.95% over the forecast period. This market growth is supported by the strong demand for convenient snack products and ongoing product innovations. 

Consumers in the U.S. and Canada are showing interest in healthy, gluten-free, and high-protein snack options. Infrastructure development in food processing, packaging, and distribution has improved production efficiency and expanded market reach. 

Widespread retail availability, established brand presence, and rising focus on clean-label and functional ingredients are also contributing to the increased consumption of the snacks.

• In April 2024, Givaudan, Bühler, and MISTA launched a new extrusion hub at the MISTA Innovation Center in San Francisco. The collaboration aims to accelerate food innovation through advanced extrusion capabilities, enabling trials for both high and low-moisture extruded products. The hub features a 30mm twin-screw Bühler extruder and supports scalable product development for snacks, cereals, and plant-based meat.

Regulatory Frameworks

• In the U.S., the market is regulated by the Food and Drug Administration (FDA) under the Federal Food, Drug, and Cosmetic Act. Manufacturers must comply with regulations concerning ingredient safety, labeling, and Good Manufacturing Practices (GMP).
• In Europe, extruded snacks fall under the regulatory scope of the European Food Safety Authority (EFSA) and must comply with Regulation (EC) No 178/2002 for general food law, Regulation (EU) No 1169/2011 on food information to consumers, and Regulation (EC) No 1924/2006 concerning nutrition and health claims.

Competitive Landscape

Key players in the extruded snacks market are competing through product innovation, geographic expansion, and strategic partnerships. Companies are consistently focusing on introducing new flavor profiles, clean-label formulations, and health-oriented variants to align with changing consumer preferences. 

Investments in advanced extrusion technologies are being made to improve product texture, reduce processing time, and enhance production efficiency. 

Many manufacturers are strengthening their supply chains and expanding production capacity to meet rising demand in emerging markets. Co-branding with retailers and launching region-specific product lines have become common strategies to increase shelf presence and consumer reach. 

• In January 2024, Kurkure and Ching’s Secret launched a limited-edition Schezwan Chutney-flavoured Kurkure, blending Kurkure’s signature Masala Munch with Ching’s Secret’s popular Schezwan Chutney. The collaboration introduced a bold Indian-Chinese fusion snack, marking a significant innovation in the snacking segment.

List of Key Companies in Extruded Snacks Market:

• Old Dutch Foods, Inc.
• Shearer’s
• Mondelēz International
• Haldiram's India Pvt Ltd
• Intersnack Group
• Herr Foods Inc.
• PepsiCo
• Lance
• Grupo Bimbo
• Burts Snacks Limited
• Kellanova
• NONGSHIM CO., LTD.
• Flaper SA
• AMICA CHIPS SpA
• Calbee Inc.

Recent Developments (Product Launch)

• In April 2025, Utz introduced two limited-time Cheese Ball flavors: Red Hot and Cheese Pizza Mike’s Hot Honey. It also unveiled a redesigned barrel for its classic Cheddar Cheese Balls. The new 14.5-ounce flavors will be Commercially available through October 2025, while the updated 23-ounce barrel design is rolling out nationwide.